High Degree Of Automation Of Ceramsite Sand Production Line
Ceramsite sand production line is a complete set of equipment used to produce ceramsite sand. Its main raw materials include bauxite, fly ash, and shale.
Applications of ceramsite sand:
Ceramic sand is an alternative to medium- and low-strength proppants such as natural quartz sand, glass balls, and metal balls. It is primarily used for downhole support in oil fields to increase oil and natural gas production. It can also be widely used in building materials, horticulture, food and beverages, refractory insulation materials, chemicals, and petroleum industries, encompassing a wide range of applications.
Main Equipment for a Ceramic Sand Production Line:
The main equipment for producing ceramsite includes: raw material storage silos, dust suppression chambers, and dredging equipment. Auxiliary equipment for producing shale ceramsite includes: crushers, screens, belt conveyors, feeders, elevators, and discharging equipment.
Auxiliary equipment for producing fly ash and clay ceramsite includes: roller mills, twin-shaft mixers, pelletizers, screens, and conveyor belts.
Ceramsite sand production line process flow:
Raw materials (fly ash and a fixed amount of additives) are mixed and ground – pelletized – sintered and expanded – stacked – transported (bagged). A double-drum rotary kiln is ideal for producing fly ash ceramsite. The preheating and drying sections of the kiln can be independently controlled to adjust the preheating time according to the raw material's condition. The process flow is as follows: raw material mixing – pelletizing – screening – sintering – stacked – transported (bagged). During operation, care should be taken to prevent material agglomeration in the kiln, which could affect quality.
| Advantages of the ceramsite sand production line: |
| The entire ceramsite sand production line features a more rational process design, smooth operation, and a high degree of equipment automation. |
| The entire ceramsite sand production line utilizes mechanized, integrated control, saving labor and reducing labor intensity, significantly reducing labor costs for users. |
| Real-time monitoring of core equipment firing parameters fully guarantees the firing quality of the final product, resulting in a higher yield rate. |
| The entire ceramsite sand production line boasts high thermal energy utilization, significantly reducing energy consumption, operating costs, and significantly lowering production costs. |
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Ore Grinding Mill
FAQ
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
After Sales Service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
Ore Grinding Mill
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